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PLS Fitness-Check
Fitness-Check
Are outdated distributed control systems
holding back your success?
We make your automation fit for the future!
- Initial assessment
- Analysis & evaluation
- Creation of final report with action plan
Why SPIEGLTEC Fitness-Check?
We check your distributed control system (DCS) independently of software and hardware providers. Our focus is on:
- Functionality and reliability
- Your individual requirements and budget
We work toward one goal: making your plant fit for the present and future and creating an individual action plan with different expansion stages.
How it works
3 steps to future-proof
automation
1. Initial assessment
We collect all relevant data and information about your existing plants and systems.
- Data and information collection: We collect information about current processes, technologies, and systems, including documentation of existing DCS systems, logistics processes, and automation solutions.
- Interviews and workshops: Through discussions with your employees, we gain a deep understanding of current processes and challenges.
- Document analysis: We review existing documentation, plans, and reports to obtain a comprehensive picture of your infrastructure.
2. Analysis and evaluation
A detailed analysis of the collected data to assess the current technical condition and identify potential failure risks.
- Technical evaluation: Analysis of the age, structure, and reliability of your DCS system in comparison to current standards and best practices.
- Risk analysis: Identification of potential risks and vulnerabilities, as well as evaluation of the impact of system failures and redundancy requirements.
3. Final report & action plan
Preparation of a structured final report with recommendations for troubleshooting and optimization based on the findings. The report includes:
- Overview of identified problems and vulnerabilities
- Analysis of the causes (root cause analysis)
- Presentation of the impact on operation, quality, and efficiency
- Suggestions for short-term and long-term optimization measures
- Prioritization of measures according to urgency and benefit
- Rough cost estimate: Determination of the expected costs associated with the measures
Your fitness coaches:
The SPIEGLTEC team
Our team currently comprises 13 members with a wide range of expertise and experience.
- Total project experience: approx. 135 years in the field of automation
- Focus: Distributed control system (DCS)
- Experts such as: Christoph Walder, Daniel Brandacher, Andreas Hauser
Christoph Walder
christoph.walder@spiegltec.com
Daniel Brandacher
daniel.brandacher@spiegltec.com
Andreas Hauser
andreas.hauser@spiegltec.com
We also offer the following services:
- Design and planning of distributed control system
- Programming and implementation of new DCS and enhancements to existing ones
- Retrofitting of process control systems
- End-of-lifetime analyses
- Ongoing optimization & support in existing DCS
- Optimization of established process sequences
- Connection to third-party systems such as PI, AMS, MES
- Creation of tenders and planning documents (system architecture, HDS, SDS, DFS)
- Connection of package units and delivery units to the DCS
- Conducting validations (CSV)
Ready for future-proof automation?
Contact us and have your DCS independently reviewed!
Get in Touch